KURNIA MUSTIKA INDAH LESTARI Production Achievement

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1 KURNIA MUSTIKA INDAH LESTARI Production Achievement
Monthly Report KURNIA MUSTIKA INDAH LESTARI CENDRAWASIH PLANT Prepared by Cendrawasih Plant PT KMIL HERMAWAN Production Achievement Efesiensi Overtime Reject/Rework CUSTOMER COMPLAIN Man Power Periode : Mei 2014 Jakarta, 5 Juni 2014

2 Production Achievement
Performance Index – Mei 2014 Page 2 AR Previous Page Main Page Next Page

3 Machining Omset Performance Index – Mei 2014 Page 3 Previous Page
AR Previous Page Main Page Next Page

4 Efesiensi Performance Index – Mei 2014 Efesiensi -Mei 2014 Page 4
LINE Man Hour JK total EFESIENSI Cutting 1,088 1056 103% BM 775 1425 54% MILLING 1,383 1678 82% CNC 1,982 3199 62% Kontruksi Assy 490 718 68% GRIND 536 1289 42% BW 510 598 85% INDUKSI 126 190 66% TOTAL 6,890 10,153 Page 4 RJCT Previous Page Main Page Next Page

5 Overtime Performance Index – Mei 2014 Page 5 Previous Page Main Page
Pareto OT, Mei 2014 LINE Jml MP OT Jam Kerja Bubut Manual 7 368 1425 Milling Manual 8 470 1678 CNC 21 632 3199 Grinding 232 1289 BW & Induksi 4 184 788 Kontruksi 22 1691 3805 Assy 3 265 718 Cutting 6 301 1056 Total 78 4,143 13,958 Page 5 RJCT Previous Page Main Page Next Page

6 Reject Performance Index – Mei 2014 Page 6 Toni Edi S Maryono Uji Y
Problem Pareto Reject NO LINE PIC Rework 1 Cutting Toni - 2 Bubut Manual Edi S 4 3 Milling Maryono CNC Uji Y 10 5 Grinding Supri 6 DLL Jumlah 25 Page 6 RJCT Previous Page Main Page Next Page

7 Rework Performance Index – Mei 2014 Page 7 Toni Edi S Maryono Uji Y
Problem Pareto Rework NO LINE PIC Rework 1 Cutting Toni - 2 Bubut Manual Edi S 3 Milling Maryono 8 4 CNC Uji Y 5 Grinding Supri 6 DLL Jumlah 16 Page 7 Previous Page Main Page Next Page

8 Customer Complain Performance Index – Mei 2014 No Nama Product Qty
Costomer Problem Action Tgl Complain Status 1 Dowel 4 Caterpillar Diameter belum masuk toleransi Ganti Baru Close 2 Rail rantai C3 assy Istem Barang tidak sesuai permintaan customer Repair 3 Work by , Clamp Denso Dim out Toleransi On Proggres Cover for door 5 Fujitsu Barang belum jadi Roll Conveyor Krakatau POSCO Roller seret Page 8 RJCT Previous Page Main Page Next Page

9 Rasio Dirrect Labour Departement Produksi 1: 6
Data MP Performance Index – Mei 2014 Data MP Mei 2014 SECT/LINE Staft/ Leader MP Operator Total Bubut Manual 1 7 8 Milling Manual 9 10 CNC 21 22 Grinding BW & Induksi 4 Kontruksi 23 Assy 3 PPIC & QC Staft Produksi/PPIC Mtc 14 85 99 Rasio Dirrect Labour Departement Produksi 1: 6 Page 9 Previous Page Main Page Next Page LS

10 PICA Performance Index – April 2014 Page 10 Previous Page Main Page
NO PROBLEM IDENTIFICAION CORRECTIVE ACTION PIC D DATE STATUS 1 Target Produksi 3.85 actual 1.1 1.1 AHM Main Hangger , Tidak bisa terselesaikan 1.1 Penyelesaian Hangger AHM , Yamaha Iwan 9-Jun On Proggres sampai akhir Mei . 1.2 Jig Yamaha , belum dapat terselesaikan . 1.3 PO Tennaris Yamashui dan Seapi belum bisa ter selesaikan. 2 Data Reject Act 3.9 % 2.1 Pareto reject terjadi di CNC , Bubut Manual , 2.1 Konseling Leader dan Operator Darno On proggres Milling . (25 kasus ) yang buat barang NG 2.2 Leader Wajib memberikan metode pekerjaan , dan cara pengecheckan saat penyerahan barang dan dwg. 3 Efesiensi Act 68% Target 90 % 3.1 Lemahnya monitoring target estimasi penger 3.1 Meningkatkan monitoring leader dan Juni 2014 jaan khususnya di mesin. Supervisor terhadap target estimasi Udin pengerjaan . 3.2 Revisi laporan produksi , di check pagi dan dirivew Supervisor sorenya . 4 Overtime Act 29.7 % Target 9 % 4.1 Adanya 4 hari libur yang dipakai untuk hari 4.1 Kontrol Overtime di maksimalkan kerja lembur . 4.2 Overtime utk speed up pengerjaan Hangger AHM dan wire panel shalke. Page 10 Previous Page Main Page Next Page LS

11 TERIMA KASIH Page 11