Kompetensi Profesi Teknik Industri

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1 Kompetensi Profesi Teknik Industri
9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

2 Labor Capital Land Industri ….. industri adalah lokasi (tempat) dimana aktivitas produksi akan diselenggarakan ….. Aktivitas produksi …. sekumpulan aktivitas yang diperlukan untuk merubah satu kumpulan masukan (inputs) menjadi produk luaran akhir (finished goods output) yang memiliki nilai tambah 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

3 Sistem Input-Output Proses Produksi
“Black Box” - Formulasi Problem yang Menjadi Tanggung-Jawab Profesi Teknik Industri - Proses Transformasi (Fisik & Non-Fisik) - Proses Nilai Tambah (Fungsi & Ekonomis) - Aktivitas Produktif >< Non-Produktif Finished Goods Output Inputs Waste 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

4 Transformation Process
Diagram Sistem Input-Output Proses Produksi Value Added (Functional & Economical) Finished Goods Products Proses Produksi . Material . Human . Machines/ Equipment . Information . Energy * Factory * Hospital * Bank/Insurance * Transportation/Distribution * Dan Lain-Lain Services Transformation Process (Fisik & Non-Fisik) Waste, Defects, etc 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

5 Kompetensi Insinyur TI/Sritomo W.Soebroto
“Diagram Sistem Industri” Environment Standard Performance * Quality * Costs * Time Delivery Proses Manajemen Finished Goods Products Proses Produksi . Material . Human . Machines/ Equipment . Information . Energy Services Waste, Defects, etc 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

6 Proses Produksi/Operasional
Aktivitas Produksi Ditinjau dari Proses Aliran Uang Income (Before Tax) Modal Kerja (Working Capital) Long Term Capital Assets Tenaga Kerja Informasi, dll Capital (Depresiasi) Dividends Bhn Baku Energi Tax Proses Produksi/Operasional (Proses Konversi Uang Menjadi Produk yang Memiliki Nilai Tambah) Finished Goods Product Proses Distribusi & Pemasaran/Penjualan (Proses Konversi Produk Menjadi Uang) 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

7 Kompetensi Insinyur TI/Sritomo W.Soebroto
Chronological Development of Production Technology (Hardware) and Production Methodology (Software) Present Development curve for technology (hardware) Internet/ Information Technology Space Technology Degree of Development x Electronic Computer Development curve for methodology (software) x x Line Balancing Standardization and interchangeability Operation Research x x Charles Babbage x Steam Engine Adam Smith TQC/QCC x x Elton Mayo x Frank & Lillian Gilbreth x x x X FW Taylor 1750 1800 1850 1900 1950 2000 Time 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

8 COMPETENCE ? Teach me, I will understand
Show and let me do it, and I will competent 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

9 Kompetensi Diri Unit integral dari aspek pengetahuan (knowledge),
kemahiran/ketrampilan (skill), dan sikap pribadi (attitude) yang perlu dimiliki untuk diaplikasikan dalam pemenuhan standard kerja di suatu pekerjaan 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

10 Kompetensi Insinyur TI/Sritomo W.Soebroto
Komponen Kompetensi Pengetahuan (knowledge) – apa yang dipelajari Kemahiran/ketrampilan (skill) – kemampuan menggunakan secara praktis mengenai apa-apa yang dipelajari Sikap pribadi (attitude) – ciri/nilai pribadi dan sifat individu yang membentuk perilaku kerja. 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

11 Perkembangan Atribut Kompetisi
Daya saing perusahaan ? Kemampuan perusahaan untuk menciptakan dan Mempertahankan superioritas terhadap kompetitorsnya dalam persaingan pasar Delivery Flexibility/ Responsiveness Innovation Cost Quality 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

12 Kompetisi - Daya Saing - Operation Management
Global Competition Daya Saing Flexibility/ Responsiveness Cost Quality Delivery Innovation Operation Management 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

13 approaches to problems rather than
Industrial engineer is synonymous with systems integrator ( a big picture thinker, in other words). It’s an employee who takes what exists today and conceptualizes what exist in the future. IEs spend most of their time out in the real operating environment, coming up with scientific approaches to problems rather than seat-of-the pants, temporary solutions (The Institute of Industrial Engineers, 2001) 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

14 Definisi Teknik Industri
System Specify - Predict - Evaluate Energy People Engineering Analysis & Design (Mathematical - Physical - Social) Materials Information Machines & Equipment Design - Improvement - Installation 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

15 Karakteristik Keilmuan TI
TI memberikan peluang untuk bekerja dalam berbagai jenis bidang kerja (bisnis/ industri). Aspek yang paling menonjol dari disiplin TI adalah “flexibility” dalam aplikasi ilmu TI (all share the common goal of saving companies money and increasing efficiencies). Dalam kondisi dimana banyak manajer perusahaan menghadapi masalah peningkatan daya saing, maka mereka harus mampu memperbaiki kualitas/produktivitas, menekan biaya, dan mempercepat waktu penyerahan barang. Disini diperlukan lulusan TI, karena disiplin TI memang mengajarkan kompetensi dan/atau kemampuan (spesialis) untuk permasalahan ini (eliminate waste of time, money, materials, energy, and other commodities). Disiplin TI diharapkan mampu “menyelamatkan” uang perusahaan, itu sebabnya banyak perusahaan yang kemudian merekrut lulusan TI dan mempromosikan dalam posisi manajemen karena orang-orang TI dianggap bisa memahami proses tetapi juga sekaligus melihat proses produksi tidak hanya sebagai proses aliran material (material flow) namun juga sekaligus sebagai proses aliran uang (cash flow). Industrial engineers figure out how to do things better; they engineer processes and systems that improve quality and productivity. 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

16 PERAN INDUSTRIAL ENGINEERS
Engineering role : (1) Design (production system, service system, methods/work, facilities, product, etc); (2) Operation (productivity, quality, reliability, maintenance, etc). Business Role (Development) : system, culture, organization, entrepreneurial, R & D, etc. Financial Role : financial structuring. Strategic Role : product development/diversification, marketing strategy, alliance/partnership/collaboration, human development, etc. 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

17 Ruang Lingkup Profesi Teknik Industri
Human Activity System Design Berkaitan dengan area kerja fisik dimana kegiatan produksi (interaksi sistem manusia-mesin) dilaksa nakan. Perancangan fasilitas produksi (layout), manufacturing processes, methods engineering, ergonomics, etc. Management Control System Design Berkaitan dengan prosedur perencanaan, pengu kuran dan pengendalian produksi, cost analysis & control, management information system, etc. 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

18 Phase-Phase Perkembangan Aktivitas Produksi di Industri
Macam & Volume Produk Area Lokasi Pemasaran Sifat Perubahan Terjadi Periode Job Order Customized, kecil, terbatas Lokal Tersendat, trial & error Sebelum revolusi industri Mass Production Standard, seri, batch, massal Regional Lambat, Scientific Method Revolusi Industri Mass Marketing Diversifikasi, banyak model Nasional Cepat Mass Customization Sangat terdiver sifikasi & masal Global/ Internasional Turbulent Skg 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

19 Kronologis Perkembangan Disiplin Teknik Industri
Phase Perkembangan Problematik, Kasus, Konsep, atau Pengembangan Teori Skala Pandang Revolusi Industri ( an) Mekanisasi Proses-2 Produksi, Interchange-ability Parts, Standardisasi Produk (awal Mass Production) MIKRO Scientific Management ( an) Time & Motion Studies, Organization (Functional) Design, Production Planning & Scheduling, Inventory Model (EOQ), Statistical QC, Line Balancing, etc. Industrial Engineering ( an) Tool Design, Engineering Economy, Human Engineering (Ergonomics), Facilities Location & Layout, Queuing Theory, Analyzing Productivity, Management Controls, etc Operations Research ( an) Digital Computer, Mathematical Programming, Reliability Analysis, Decision/Optimization Theory, System Engineering, Automation, Mgmt Information System, etc. MIKRO & MAKRO Industrial & System Engineering Control Theory, Large-Scale System, Total System Design, Social System, Cybernetics, Behavioral Theory 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

20 The Role of the Industrial Engineers in Integrating New Technologies (1960 - 1980)
100% Perbaikan Metode dan Penyederhanaan Kerja Perbaikan Metoda & Penyederhanaan Kerja Manajemen Persediaan Desain SIM Persediaan Rekayasa Proyek Analisa Finansial Rekayasa Proyek Rancangan Fasilitas Perenc.Sistem Non-Mfg Tata Letak Pabrik (Layout) Tata Letak Pabrik Standard-2 Tenaga Kerja Tak Langsung Rekayasa Proyek 50% Std TK Tak Langsung Standard-2 Tenaga Kerja Langsung (Waktu, Output, Upah, dll) Standard-2 Tenaga Kerja Langsung Standard-2 Tenaga Kerja Langsung Std TK Tak Langsung Standard-2 TK Langsung 0% Sumber : Pritsker, AB. Defining the Role of the Industrial Engineer in Integrating New Technologies. Journal of Industrial Engineering, December 1985. 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

21 The Role of the Industrial Engineers in Integrating New Technologies (1980 - 2000)
100% Strategic Planning Strategic Planning Strategic Planning Strategic Planning Management Control Management Control Management Control Management Control 50% Operational Control Operational Control Operational Control Operational Control 0% Sumber : Pritsker, AB. Defining the Role of the Industrial Engineer in Integrating New Technologies. Journal of Industrial Engineering, December 1985. 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

22 Kompetensi Insinyur TI/Sritomo W.Soebroto
Kompetensi Teknik Industri Menyongsong Masa Depan Sumber: Sinks, DS. Can IE’s Become Master of Change? Journal Industrial Engineering, December 1985 Teknik Industri Teknik Industri Aliran Tradisional Aliran Modern - Work Measurement (plus) Performance & Productivity Measurement - Methods Engineering (plus) Operation Analysis, I/O Analysis, etc - Human Factors Engineering + (plus) Socio -Technical System Design - Operation Research (plus) Mgmt Support System Design, Development and Facilitation - Engineering Economy (plus) Capital Productivity Management - Manufacturing Processes, (plus) Manufacturing Systems Mgmt, Productivity Inventory Control, Facilities Management Planing, Production Control - Quality Control, Reliability + (plus) Quality Management (Total) and Statistics - Productivity Improvement (plus) Strategic Planning/Mgmt, etc - Computers Programming, (plus) Corporate Finance, Cost Analysis, Organization Industrial Organization/Mgmt Development/Behavior, Industrial Psychology 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

23 Kompetensi Insinyur TI/Sritomo W.Soebroto
What Do IEs Do ? As a management engineer in a hospital, you may help doctors and nurses make the best use of their time in treating patients. You may also design procedures for optimum use of medical facilities to help bring the cost of healthcare down. As an ergonomist in a television manufacturing plant, you may change the tools workers use to assemble televisions to reduce the risk of repetitive stress injuries. As an operations analysts for an airline, you may design a bar coding system for identifying and transporting passengers’ luggage to ensure that it does not get lost. As a quality engineer for a public gas and electric company, you may improve customer satisfaction by designing a process to schedule service calls around the availability of the customer. 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

24 Ruang Lingkup Aktivitas Profesi Teknik Industri (What Do IEs Do?)
Doing more, less and less Business Profitability Efficiency and Productivity Improvement Think technically, global view and flexible concept Process Design, Analysis & Improvement Quality Engineering, Management & Improvement Production Simulation and Modeling Ergonomic Analysis & Improvement Work Method and Measurement System Approach Management Information System Cost Analysis & Reduction Program Production Planning and Inventory Control Decision Analysis Human Resources Management Product Design and Development Facilities Planning, Design & Layout Organization Development & Industrial Management ? Value Analysis/ Engineering 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto

25 “Successful industrial engineers must possess
the ability to communicate effectively, for without it you cannot sell your ideas. You must be able to manage projects and multiple tasks, for without those skills you will be able less efficient and of less use to your employer. You must be able to observe others and understand why they are doing what they do, for without that change is an uphill battle” (Advice from an IIE Member) 9/21/2018 Kompetensi Insinyur TI/Sritomo W.Soebroto