Engineering Building System Chapter X Electrical Preventive Maintenance Part I By Eko Priyono As Known As Echo Guardiola Fight agains the stupidity , Eko Priyono
SEMOGA BERMANFAAT UNTUK PENINGKATAN KEAHLIAN PARA ENGINEER INDONESIA. NGGAK ADA HAK CIPTA-HAK CIPTAAN DARI MODUL “Electrical Preventive Maintenance” SILAHKAN DI PERBANYAK, DISEBARLUASKAN, DIBAGI-BAGI UNTUK SEMUA YANG MEMBUTUHKAN, DI JUAL JUGA BOLEH,TAPI DUITNYA TOLONG KASIHKAN KE ANAK-ANAK YATIM YAAK… ha ha ha SEMOGA BERMANFAAT UNTUK PENINGKATAN KEAHLIAN PARA ENGINEER INDONESIA. KEEP ON LEARNING JO Do The Best God Will Do The Rest , Eko Priyono
Curriculum Vitae PLAN YOUR WORK & WORK YOUR PLAN Nama : Eko Priyono,ST,MT. TTL : Jakarta 6 Maret 1978 Pendidikan : S1 Teknik Mesin : S2 Teknik Elektro Karier : Kernet Bus Mayasari Bakti ( P26 & P 9BC ) Blue Bird Taxi Driver Senior Mechanic Hotel Mercure Slipi, Jakarta Engineering Associate The MayFlower Marriot Executive Apartment, Jakarta Chief Engineer Hotel Acacia, Jakarta Engineering Manager Hotel Crowne Plaza Jakarta Chief Engineer Pakubuwono View Apartment, Jakarta Chief Engineer Hotel Sedona, Manado Regional Engineer PT Lor International Hotel, Solo QMS Engineering Auditor Mulia Group, Jakarta Building Manager Taman Sari Lagoon Manado Email : echoguardiola@gmail.com Phone : +6285311057362 PLAN YOUR WORK & WORK YOUR PLAN KNOWLEDGE IS USELESS UNLESS IMPLEMENTED & SHARED DO THE BEST GOD WILL DO THE REST Plan Your Work & Work Your Plan , Eko Priyono
Bio Data Name : Eko Priyono Email : echoguardiola@gmail.com Hp : 085311057362 Untuk Saudaraku yang Muslim, mohon ke ihklasannya membacakan surat Al Fatihah untuk : Almarhumah Ibunda Syamsiyah Binti Atmo Suwito, Semoga di terima semua amal ibadahnya dan di lapangkan kuburnya, Aamiin Karena tanpa Beliau saya tidak mungkin bisa Berbagi Ilmu dengan Kalian. Untuk saudaraku yang Non Muslim silahkan ber do’a menurut keyakinan masing-masing Terima kasih No Compromise With Safety , Eko Priyono Fight agains the stupidity , Eko Priyono
Why Peoples Make a Mistakes ? They Don’t Know !!! Why Peoples Make a Mistakes ? They Don’t CARE !!! If They Don’t Know : Let’s Learn Together If They Don’t Care : Ke laut aja lu !!! #Gue Mah Emang Gitu Orangnya wkwkwkwk Fight agains the stupidity , Eko Priyono
Agenda Mempelajari Electrical Preventive Maintenance untuk lingkungan kerja yang lebih aman.
Ayo oom –oom & tante kita pelajari Metode pengetesan Apakah EPM itu? Prosedur keselamatan Keuntungan dari EPM Hal-hal yang perlu diperhatikan Komponen dari EPM Perencanaan Program EPM Kesimpulan Referensi Dasar-dasar EPM Tanya jawab
Fungsi peralatan safety biar nggak lupa Mencegah Kerusakan Inga’-Inga’ Fungsi peralatan safety biar nggak lupa Mencegah Kerusakan Melokalisir kerusakan Melindungi Mahluk Hidup 8 No Compromise With Safety , Eko Priyono
EPM EPM Adalah suatu system yang mutlak di perlukan untuk menjamin Kehandalan electrical system. When Where How Why….. Only God Knows…. Kita gak pernah tahu kapan akan ada masalah Fight agains the stupidity , Eko Priyono No Compromise With Safety , Eko Priyono
EPM Fact Electrical Systems Begin To Deteriorate Once They Are Built / Installed Performance and Life Expectancy of Electrical Systems Decline With Environmental Conditions, Overload Conditions, and Excessive Duty Cycles Principal Reason For Electrical System Failure Is Failure To Maintain Dependable Designs Require Maintenance To Keep Them Dependable Average of Six (6) Hours of Business Interruption Caused By Each Electrical Failure In Your Electrical System - (Laskey 2012) Failure Rate Is Three (3x) Higher For Electrical Equipment That Is Not Part of An Electrical Preventative Program - (HSB 2010) The Risk of An Unscheduled Electrical Failure Can Be Reduced By 66% With An Effective Preventative Maintenance Program - (HSB 2010) Gak Tau Sinau Fight agains the stupidity , Eko Priyono
EPM Penyebab utama Kerusakan pada system Distribusi Electric NO Masalah Vol 1 Loose Connections / Parts 30.30% 2 Moisture 17.40% 3 Line Disturbance (Other Than Lightning) 10.40% 4 Defective / Inadequate Insulation 9.90% 5 Lightning 8.10% 6 Foreign Objects / Short Circuiting 7.30% 7 Collision 3.90% 8 Overloading / Inadequate Capacity 2.40% 9 Dust / Dirt / Oil Accumulation 2.20% 10 All Other Causes 100.00% Sumber : Failures Based on Hartford Steam Boiler Claims Data Fight agains the stupidity , Eko Priyono
Apakah EPM itu? Process of Inspecting Testing, Analyzing, Servicing, and Mitigating Risks Associated with Electrical Systems and Equipment With The Purpose of Maintaining Safe Operations and Production By Reducing or Eliminating System Interruptions or Equipment Breakdown Fight agains the stupidity , Eko Priyono
CATEEEET…Emangnya utang doang yang di catet Keuntungan EPM Improves Safety For Facility and Technicians Provides Assurance That Protective Devices Will Function Safely Clears Fault Conditions (Short Circuits, Overloading, Ground Faults, etc.) Arc-Flash Calculations Assume Equipment Is Maintained Calculation Required For Operation / Inspection and Selection of Proper PPE Fight agains the stupidity , Eko Priyono
Provides Higher Level of Reliability / Dependability Reduces Risk of Equipment / System Failure Minimizes Property Loss Claims / Lowers Insurance Premiums Minimizes Losses in Production / Service To Customers Fight agains the stupidity , Eko Priyono
Strengthens Operational Learning / Training of Electrical System Observe Reactions of Electrical, Mechanical, and Control Systems Enables Equipment / System To Operate At Peak Efficiency 1% - 3% Energy Savings Over Non-Maintained Equipment Assists With Diagnostic / Troubleshooting Provides State of Equipment at a Particular Date / Time Fight agains the stupidity , Eko Priyono
Gimana Oom, Aman Panel Listriknya ? Controls Equipment Repair / Replacement Expenses –Equipment Maintenance Can Be Budgeted / Tracked –Implement Changes / Correct Deficiencies Under Controlled Conditions –Reduces Emergency Repair / Replacement Expenditures Gimana Oom, Aman Panel Listriknya ? Fight agains the stupidity , Eko Priyono
Ora urus.. Wetenge inyong kencot EPM Fundamentals Ora urus.. Wetenge inyong kencot Keep It Tight – Cause / Effect • Vibration, Expansion / Contraction of Components With Load • Increases Contact Resistance, Produces Abnormal System Reactions – Infrared Survey • Requires Exposure To Arc-Flash Hazard No Compromise With Safety , Eko Priyono
EPM Fundamentals – Torque Wrench • Tighten To Manufacturers Recommendations – Low Resistance Ohmmeter (DLRO) • Valuable For Concealed Bussing Keep It Dry – Cause / Effects • Humidity, Condensation, Chemicals, Oils, Etc. • Accelerates Oxidation Process, Increases Contact Resistance, Shorts Equipment – Wipe Down • Lint-Free Rags • Cleaning Agent (Non-Flammable, Non-Corrosive To Electrical Materials
• NEVER Use Compressed Air EPM Fundamentals Keep It Clean – Cause / Effect • Dirt, Dust, Lint, Chemicals, Metallic Particles, Oils, Etc. • Clogs Equipment Cooling Means, Creates Fire Hazards, Increases Contact Resistance – Wipe Down • Lint-Free Rags • Cleaning Agent (Non-Flammable, Non-Corrosive To Electrical Materials) – Vacuum / Brush • NEVER Use Compressed Air Budi Anduk Budi Keset Fight agains the stupidity , Eko Priyono No Compromise With Safety , Eko Priyono 19
No Compromise With Safety , Eko Priyono EPM Fundamentals – Change Air Filters • Washable Filters Shall Be Dry Before Being Placed In Service Keep It Friction Free – Cause / Effect • Prohibits Operation of Equipment, Increases AF Hazard, Increases Contact Resistance Fight agains the stupidity , Eko Priyono No Compromise With Safety , Eko Priyono 20
– Cover All Holes / Unused Penetrations – Lubricating Spray • Non-Flammable, Non-Corrosive To Electrical Materials – Contact Grease – Cover All Holes / Unused Penetrations • Arc-Flash Hazard From Falling Foreign Objects • Foreign Animals (Ants, Rats, Squirrels, Snakes, etc.) – Keep Insulators Away From Sharp Objects Fight agains the stupidity , Eko Priyono
Udah Dulu Yaak, Minggu Depan Sambung Lagi Fight agains the stupidity , Eko Priyono 22